Getting your Isetta carburettor to work right by john jensen

Here is a series of steps to follow to get your engine to run normally. Seems like very couple

years I have to go through most of these steps to clean my carb. My fuel tank is well sealed

with no tank rust for 20 years, but additives or impurities resembling rubber cement may form

when fuel remains in the tank for a long time. Recently I removed my fuel valve and installed

a different one. There was little or no sandy matter in the fuel tap when I removed it, only

some fuel goo clinging to the inlet tubes.

The pot metal Bing carb does tend to form deposits of alkali, oxides or calcium. Cleaning it

out every year or two is a good idea! If you go through the following steps, most likely your

carburettor will work fine for you, if there is no physical damage to the carburettor If, after

doing the following for your fuel system and carburettor, you should probably investigate the

electrical components, timing and valve adjustments. Your accelerator and choke cables

should move freely, too.

fuel system remove internal fuel-tank rust and coat the inside fuel valve remove and clean it

where possible fine screen on each inlet tube is a good idea valve should seal properly in

the “off” position test by blowing through inlet tubes fuel line no in-line fuel filters, they impede

flow use sediment bowl only verify that you get a respectable trickle from fuel line air-filter

canister new paper filter carburettor removal disconnect slide piston and choke piston check

that cable-return function is good disconnect intake air hose and fuel line from carb remove

carb from engine carburettor cleaning remove dirt and grease with kerosene and a brush

remove caps, jets and air-mixture screw add 1-cup of LimeAway to 3-cups hot water in a

container drop the carb and all the parts in the mix, slosh it around after 20-30 minutes, run

hot water into the bucket until clear add some dishwashing detergent and slosh that rinse

again, same way check float chamber and caps for residue carefully remove all the parts

from the hot water to dry a can of spray air will help to remove water in carb assembly check

slide needle, replace if pitted check float needle, replace if pitted visually inspect jets to see

that they’re not clogged the slide needle jet can become oval from vibrations replacing all

jets is a good idea install the jets fairly tight in the correct locations add float needle and

secure float in slot use new gaskets on caps and filter bowl assembly replace soft rubber tip

on choke piston install air-mixture screw 1.5 turns out from closed install carb use 3/16”

pressed paper gasket at intake manifold install carb snugly to intake so no air can leak in set

slide needle with key at 2nd notch down from top install cable through slide piston fit slide

piston into carb and secure top insert choke piston and secure top adjust top fitting to remove

slack from choke cable fuel hook-up attach fuel line to carb turn fuel on, see it flowing into

sediment bowl see that the float rises slightly tap the float needle gently to see if the float

floats no fuel should be leaking out the overflow hose fuel should not rise above the float

secure the float cover secure air filter intake hose to carb start-up choke “off”, fuel “on” back

out idle screw to let slide piston reach bottom screw idle screw in to raise slide piston 2mm

or so valves adjusted, timing set, plug ready transmission is in neutral don’t touch the

accelerator during this process turn key to “on” and then to “start” it might start in one or two

turns if not, pull choke out slowly 1∕2” to 3∕4” while cranking it should start within a few more

turns if not, stop cranking after 10 seconds if it starts, it may begin to run rough as it warms

up shut the choke “off” and let it idle to warm up warm engine adjustments adjust idle to

1000-1200 if possible adjust pilot air screw 1.0-2.0 turns out for smooth idle remove slack

from accelerator-cable at top of carb rev engine, it should not stall coming off idle And then

if it doesn’t run..... I would look for problems with the timing, check that you have a spark,

and double- check this list. If your engine has never run for you, install a new coil and

condenser, plug, and plug wire.

My new engine seems to start immediately, first revolution, without choking. My former

engine required choking, but that was also a different carb.

Your Isetta should start right up and run well for you.